Inspectable size: outer diameter φ 9-15mm, length 9-21mm
Defect type: Rust; Black dots; Black skin on the end face; Outer diameter damage; Outer diameter wiping; Abrasion; Scratches; Chamfer size;
Detection method: multi station online detection
Detection speed: better than 3pcs/s
Power supply air source: 220V, 50HZ; 0.6MPa
Mechanism module: vibration feeding, detection and transportation, cutting and sorting
Algorithm software: output results, statistics, and interface with MES
1. This equipment uses a vibrating disc with internal anti knock soft material for feeding, which is fast, does not get stuck, and will not damage the rollers twice
2. Clean and blow dry before testing, saving the cost of purchasing an additional cleaning machine and not affecting the testing speed due to the efficiency of the cleaning machine. After the cleaning and testing are integrated, the chain is always clean and will not cause secondary pollution due to equipment placement, resulting in a low pass rate.
3. Special blue light source, presenting better defect effect, can detect abrasions, scratches, and defects that cannot be detected by other manufacturers
4. Advanced software algorithms can automatically identify convex areas, accurately detect convex width, wear less and wear more, and separately detect defects in convex areas.
5. NG export belt conveyor can reduce the drop and prevent secondary damage to the rollers;
6. New double speed chain design with embedded bearings and synchronous belt drive for smoother and more durable operation
7. A more comprehensive cleaning system has been added with fans and exhaust channels, resulting in better cleaning effect and convenient use.
8. The outer diameter surface is captured using a line scanning camera, avoiding the problem of the area array camera dividing the outer diameter surface of the roller into multiple photos, thus solving the problem of some defects that cannot be detected due to being divided into multiple photos
9. The qualified products are discharged using a belt and guide, allowing the rollers to change their posture more naturally and smoothly. The subsequent process can be directly connected to the size sorting machine to avoid entering the vibration plate and causing bumps and bruises; OK products can also be discharged into the oil frame in an orderly manner, buffering to prevent damage
